Medical Packaging Solutions

Medical devices and other products require effective packaging solutions to ensure the safe treatment of patients. At Kwalyti, we recognize that there is no room for compromise, every medical device, from implants and surgical tools to disposable items, must be packaged correctly using the right materials and processes to protect patients and ensure optimal care.

Kwalyti Tool is a trusted partner delivering advanced packaging solutions for medical devices, ensuring your products remain safe, sterile, and compliant. Our comprehensive services include packaging machinery support, from on-site repairs and replacement parts to complete equipment rebuilds, as well as troubleshooting and resolving complex packaging challenges. We also enhance the efficiency and reliability of your packaging lines through engineering support, including design consultation, process optimization, and automation solutions, helping your operations run smoothly while consistently meeting the highest regulatory and quality standards.

Importance of Safe and Effective Packaging for Medical Products

Medical devices, including catheters, disposable items, laboratory supplies, sutures, implants, combination kits, surgical instruments, and diagnostic tools, demand packaging that meets exceptionally high standards. Packaging must ensure that products reach hospitals, clinics, or patients in a sterile, ready-to-use condition. It should allow for safe and efficient opening without compromising sterility or releasing particles, while also protecting the product during transport and maintaining its integrity in long-term storage.

Packaging is also a critical factor in regulatory approval. Even under tight development timelines, compliance with quality and safety standards is non-negotiable. Factors such as sterile barriers, seal integrity, reproducible and traceable processes, and accurate labeling are essential. Developing your packaging solution early ensures both regulatory compliance and the highest level of protection for your medical devices.

Our equipment is specifically engineered for low-bacteria, low-particle packaging in cleanroom environments and fully complies with current EU, EMA, FDA, DIN, and ISO standards, delivering consistent quality and safety throughout the production process.

Benefits of Partnering with Kwalyti

The medical and pharmaceutical sectors put higher demands on packaging than all other sectors. At Kwalyti, we do not take this lightly as we work with manufacturers to help ensure that medical devices and other products are packaged according to the highest standards.

You can expect the following benefits when you partner with Kwalyti:

• Primary packaging designed with a robust sterile barrier system (SBS) to prevent microbial contamination
• Selection of materials optimized for each product and compatible with the intended sterilization process
• Capability to handle rigid and flexible films, multi-layer aluminum laminates, paper-based substrates, and other materials
• Customizable features, including easy-open solutions, secure product fixation, and enhanced handling reliability
• UDI-compliant labeling to ensure complete traceability throughout the supply chain
• Advanced inspection systems for diverse applications, including print verification, product presence confirmation, and completeness checks

We offer packaging solutions for the following:

Combination Products

Kwalyti offers packaging solutions for combination products that ensure the safe integration of multiple medical components, such as drug-device kits. Our systems maintain sterility, prevent cross-contamination, and allow for secure storage and transport. We also provide custom features like easy-to-open designs and product stabilization to ensure reliable delivery at the point of use.

Diagnostics Devices

For diagnostic devices, Kwalyti delivers packaging that preserves sample integrity and ensures precise performance. Our solutions protect sensitive reagents and testing kits from contamination, moisture, and environmental factors. With traceable labeling and compliance with regulatory standards, we help diagnostics reach labs and healthcare facilities ready for immediate use.

Implants

Kwalyti’s packaging for implants is engineered to maintain sterility and protect delicate materials during transport and storage. We provide sterile barrier systems, tamper-evident sealing, and specialized cushioning to prevent damage. Each package is designed to meet strict regulatory standards, ensuring implants arrive ready for surgical procedures.

Injection and Infusion Products

Our packaging solutions for injection and infusion products guarantee sterility and integrity from manufacturing to administration. We offer reliable sealing systems for vials, syringes, and infusion sets, along with UDI-compliant labeling for traceability. Kwalyti also optimizes packaging for safe handling and efficient opening in clinical environments.

Respiration and Intubation Devices

Kwalyti provides packaging that safeguards respiratory and intubation devices from contamination while ensuring ease of use in critical settings. Our solutions include sterile barrier packaging, protective trays, and tamper-evident features. We also design packaging to support efficient unpacking and reliable performance in emergency and surgical situations.

Surgical Instruments

Surgical instruments require packaging that protects sharp and delicate tools while maintaining sterility. Kwalyti offers customized trays, sterilizable films, and secure closures that prevent damage and contamination. Our solutions ensure instruments remain organized, traceable, and ready for immediate use in operating rooms.

Laboratory Supplies

For laboratory supplies, Kwalyti provides packaging that safeguards fragile or sensitive materials, from pipettes and slides to test tubes and culture plates. Our solutions protect against contamination, moisture, and breakage, while offering convenient handling and clear labeling. Compliance with regulatory and safety standards ensures labs receive materials in optimal condition.

Disposable Products

Kwalyti’s packaging for disposable medical products focuses on maintaining sterility, convenience, and reliability. We provide secure, easy-to-open packaging for items like gloves, gowns, masks, and single-use tools. Our solutions also support traceability, efficient storage, and consistent quality, helping healthcare providers deliver safe patient care.

Types of Medical Packaging

We provide the following types of packaging for medical products:

Packing in Natural Atmosphere

This method involves sealing medical products in their original environment without altering the air composition. It is ideal for items that do not require specific atmospheric conditions for sterility or stability, providing a simple and cost-effective packaging solution while maintaining product integrity.

Modified Atmosphere Packaging (MAP)

MAP replaces the natural air inside the package with a controlled gas mixture, such as nitrogen or carbon dioxide, to extend shelf life and preserve sensitive medical products. This approach helps maintain sterility, prevents degradation, and protects products from environmental factors like moisture and oxidation.

Packaging Under Vacuum

Vacuum packaging removes air from the package before sealing, reducing the risk of contamination and oxidation. This method is particularly useful for sterile medical devices and materials that must remain free from moisture or particulate exposure during storage and transport.

Packing with Skin Film Under Vacuum

Skin packaging under vacuum involves tightly sealing the medical product against a molded film that conforms to its shape. This technique offers superior protection, prevents movement or damage during transport, and provides excellent visibility of the product while maintaining sterility and hygiene.

Partner with Kwalyti for Reliable Medical Device Packaging

When it comes to medical devices, every detail matters, from sterility and traceability to protection during transport and long-term storage. Kwalyti combines advanced technology, regulatory expertise, and customized solutions to ensure your products meet the highest standards of safety and quality. Whether you need innovative primary packaging, vacuum sealing, modified atmosphere solutions, or specialized handling for combination products, diagnostics, implants, and more, we deliver solutions that keep your operations efficient and your patients safe.

Ensure your medical products are packaged with precision and care, call Kwalyti (630) 761-8040 to discuss tailored packaging solutions that meet your exact needs.